How to do the post-maintenance of the fusion splicer to reduce the failure rate?

Fusion splicing is a critical process for creating a permanent joint between two optical fibers. Fusion splicers are sophisticated machines designed to create a reliable and consistent splice between two fibers. To ensure that your fusion splicer performs optimally, it is essential to perform regular maintenance after every use. Here are some steps you can take to do post-maintenance on your fusion splicer and reduce the failure rate:

Cleaning

The first and most crucial step in the post-maintenance of a fusion splicer is cleaning. Dirt, dust, and other contaminants can accumulate on the splicer over time, leading to increased failure rates. Before cleaning the splicer, make sure to turn it off and unplug it. You can use a lint-free cloth or compressed air to remove dust and debris from the splicer's exterior. For internal cleaning, refer to the manufacturer's instructions.

Calibration

After cleaning, the next step is to calibrate the splicer. Calibration ensures that the splicer is operating at its maximum efficiency and accuracy. You can do this by using a calibration device or by following the splicer's instructions. Calibration should be done regularly, ideally after every 50 splices.

Electrode Replacement

Electrodes are an essential component of the fusion splicer that need regular replacement. As electrodes age, they become worn and corroded, which can lead to poor splicing results. Most splicer manufacturers recommend replacing the electrodes after every 1,000 splices. However, you should also replace them if you notice any corrosion or wear and tear.

V-Groove Cleaning

The V-groove is where the optical fibers are held during the splicing process. It is essential to keep this area clean and free from any debris. You can clean the V-groove using a lint-free cloth or a special cleaning tool provided by the manufacturer.

Firmware Updates

Fusion splicer manufacturers often release firmware updates to improve the splicer's performance and fix any bugs. Regularly checking for firmware updates and installing them can help reduce the failure rate and ensure optimal performance.

Storage

Finally, proper storage of the fusion splicer is essential to maintain its longevity. Always store the splicer in a clean and dry area, away from direct sunlight and extreme temperatures. Make sure to cover it with a protective cover when not in use.

In conclusion, performing regular post-maintenance on your fusion splicer can help reduce the failure rate and ensure optimal performance. By following the steps outlined above, you can keep your splicer clean, calibrated, and functioning correctly, ultimately leading to better splicing results.

FCST - Better FTTx, Better Life.

We have been designing, manufacturing and supplying passive components for fiber optical networks since 2003. Everything we do in FCST is designed to provide efficient, simple and innovative solutions to solve complicated tasks.

We offer 4 solutions

l FTTH ODN Solution

l Underground Cable Installation Solution

l Aerial Cable Installation Solution

l Fiber Tools & Test Solution

As a FTTx solution supplier, we can also do ODM according to project. We will continue to innovate and contribute more to the construction of the global optical fiber network.